Technological Advances Are Bringing Innovations to the Scrap Metal Recycling Industry

High tech scrap recycling

In our modern world, one unavoidable factor in our daily lives is that we’re going to be generating a sizeable amount of trash each week, a situation that continues to concern environmental groups who track the problems all that waste creates for our environment. That’s why these organizations are promoting recycling as an effective and efficient way to deal with the rising amount of waste.

Worldwide, consumers are generating more waste than ever before. Fortunately, recycling can reduce the negative impact on our environment, and today, the recycling industry is not only expanding, but evolving. That’s due to investments and innovations within the fast-growing waste and recycling industry.

Recycling companies are a $116 billion industry in the U.S., responsible for disposing of roughly 260 million tons of waste each year, which amounts to 4.4 pounds of waste for every American on a daily basis. With that kind of volume, recycling companies are looking to advanced technology to improve operations.

This is particularly true for scrap metal recycling, a sustainable industry that’s promoting economic growth while helping to preserve the environment and our natural resources.

 

How Is the Recycling Industry Evolving?

Recycling companies are constantly investing in ways of improving their processes and techniques. Today, scrap recycling centers are getting assistance from university researchers and sophisticated new technologies. It’s become a high-tech journey to make old metal into new steel and aluminum. Scrap recycling has been taken to a new level of processing, where it can be automatically sorted.

In Japan, automobile recycling is mandatory, and scrap car parts typically get lumped together for iron. As a result, specific alloy elements present in the scrap, like chromium and nickel, don’t always get recycled in the most beneficial way.

A study by Tohoku University found that sorting scrap car parts into eight classes would increase recycling rates of alloy elements to more than 97 percent in Japan, saving Japanese steelmakers the equivalent of $287 million on raw materials while also cutting down on greenhouse gas emissions.

The researchers studied the composition of scrap car parts, looked at what they could be used for, and found this type of scrap was best suited for nine steel alloys. They developed a process to have scrap metal melted down in electric arc furnaces and remade into steel products, while the recycled alloy elements could be separated and also used. That’s expected to allow Japanese steelmakers to save up to 15.2 percent of what they spend on alloys.  

The authors of this study noted that their methodology could be applied globally and to other industries. Their concept also helps promote the notion of a “circular economy,” where recycling allows scrap metal products to have a continuous lifespan and minimizes the likelihood of harmful environmental impacts from discarded scrap.

The authors of the study are also pushing for the development of new automatic sorting technologies for recyclers.

In Norway, Tomra Systems, a multinational corporation in the field of instrumentation for recycling solutions, developed a technology called laser object detection, or LOD, to complement its existing automated scrap sorting systems so it can deliver higher quality scrap feeds.

This new LOD uses a laser scan across a mixed scrap-carrying conveyor belt to identify any non-metallics – such as wood, rubber tubes, or glass – attached to those metal parts so they can be removed from the metals stream. That helps deliver a cleaner scrap product and ensures that anything undesirable in the scrap mix stays out.  LOD is also expected to boost recycling of large volumes of electronic scrap by helping to separate wire and circuit boards from black plastics, ultimately adding value to the sorted scrap products.

The LOD innovation is expected to have strong value in the U.S. market, since recent tariffs applied on steel and aluminum imports to the U.S. by President Trump means there will likely be increased domestic production in this country, not to mention increased consumption of domestic scrap.

In Finland, Kuusakoski Recycling has developed a new way to extract copper, titanium and niobium from any hospital magnetic resonance imaging (MRI) scanners that have reached the end of their useful life. When that happens, there’s usually a variety of metals in the scanners that can be recycled, including copper and titanium-niobium superconducting wires used to generate the magnetic field that MRI equipment needs to function.

In the past, the superconducting coil that forms the core of MRI scanners was cooled with helium and scanner components were removed. In Kuusakoski’s new approach, just the outermost structures of the superconducting coil is dismantled with flame cutting, rather than the entire coil. This process helps separate the coil’s copper wire for reuse. 

In Austria, Redwave has a Compact Redwave XRF/C technology that can reduce scrap costs by using an X-ray fluorescence sorting technology to detect the elemental composition of mixed metals passing through it. Materials can then get separated into two streams that are collected by conveyor and separated further, with automated sorting putting them into different metal fractions. This technology also uses advanced software algorithms to differentiate between desirable and undesirable elements.

 

What Advantages Do These New Methods Hold?

Laser methods for automatic scrap metal sorting hold out the potential to offer huge savings at recycling plants, but in the long run it also holds out the potential for large economic savings as well. Identifying the material constituents of scrap can help ensure that every ingredient can be sorted and recycled, which means more metals available to make new products. That helps hold down the costs of making new products.

There are also clear environmental benefits. More than 132 million tons of municipal solid waste gets discarded in landfills each year, but only up to 35 percent is recycled.

The scrap that ends up in landfills poses serious environmental risks to the soil, air and water, because of the toxins contained within them, like mercury and lead. That’s a significant health risk if recycling rates don’t increase.

Not surprisingly, in the U.S. and across the country, governments are looking for innovative ways to recycle all forms of waste.

In addition to innovations in the recycling process, some researchers are also trying to improve the process by understanding consumers better. For example, researchers at WeRecycle, an office at the University of Georgia that looks for recycling innovations, is studying how human behavior influences recycling rates. They’re installing GPS-equipped readers on trash cans that send a signal conveying how many bottles have been thrown out in that can. That data gets wired to a website so the recycling rates at each can will get studied. The goal is to determine where recycle bins should be placed to help maximize recycling rates.

WeRecycle also has developed an Android app that helps people find the nearest trash and recycling bins, including at major outdoor events and parades. As the researchers noted, human behavior plays a key role in recycling.

Still other companies are developing different approaches to recycling, including converting waste into biofuels through gasification technology. These companies are chemically recycling the carbon molecules from waste to create products and transportation fuels.

The bottom line is that high technology holds out the potential to not only make recycling a far less expensive and more efficient process, but also a more appealing alternative to allowing scrap or used electronics to end up in the regular household trash stream.

 

Conclusion

Today, researchers and companies that specialize in recycling are looking for innovative ways to make the process of separating metals and their individual components more efficient and effective, and less costly. Those innovations hold out the possibility of significantly boosting recycling rates, which is a major contribution to our environment.

In the meantime, we all still have a role to play, and there continues to be a strong need for more consumers and businesses to bring their used scrap to an experienced recycler like GLE Scrap Metal, which performs environmentally-friendly processing and recycling of all base and precious metals.

This family-owned and operated business will purchase, process, and re-integrate all recyclable base metals, which are supplied to domestic mills and global end-users to be transformed into new products.

GLE Scrap Metal also maintains a zero-landfill policy to utilize natural resources and help conserve energy.

To learn more, call GLE Scrap Metal at 855-SCRAP-88 and request a quote.